<p>High-entropy alloy coatings have potential applications in surface strengthening and remanufacturing equipment such as metallurgical equipment and energy generation equipment. The high-temperature oxidation resistance of laser-clad NiCoFeCr<sub>x</sub>SiAl<sub>y</sub>Cu<sub>0.5</sub>TiMoB<sub>0.4</sub> (x, y = 1.0, 2.0) high-entropy alloy (HEA) coatings was investigated at 800&#xa0;°C. The coatings exhibited a BCC solid solution as the primary phase. Oxidation kinetics revealed that the HEA-Al<sub>2.0</sub>Cr<sub>2.0</sub> coating exhibited a significantly lower weight gain (0.26&#xa0;mg/cm<sup>2</sup>) and a reduced parabolic rate constant (3.75 × 10<sup>-13</sup> g<sup>2</sup>·cm<sup>−4</sup>·s<sup>−1</sup>) compared to the HEA-Al<sub>1.0</sub>Cr<sub>1.0</sub> coating (0.84&#xa0;mg/cm<sup>2</sup>, 3.47 × 10<sup>-13</sup> g<sup>2</sup>·cm<sup>−4</sup>·s<sup>−1</sup>). An increase in the Al/Cr ratio induced a transition from a multilayered oxide structure to a continuous and dense external Al<sub>2</sub>O<sub>3</sub> layer. Thermo-Calc analysis demonstrated that elevated concentrations of Al and Cr result in an approximate 45% increase in their diffusion coefficients within the BCC phase. The increased diffusion flux of Al promotes the development of a continuous and protective oxide layer on the surface. The critical Al concentration required to form a continuous Al<sub>2</sub>O<sub>3</sub> layer was 7.97 at.%. The synergistic effect of Al and Cr enhances the oxidation resistance of the high-entropy alloy coating by facilitating Al diffusion and promoting the formation of a stable, protective oxide layer.</p> Graphical abstract <p></p>

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Study on the Coupling Mechanism of Al and Cr in Enhancing the Oxidation Resistance of Laser-Cladded High-Entropy Alloy Coatings at Elevated Temperatures

  • Ye Tao,
  • Shiqi Huang,
  • Qunshuang Ma,
  • Nannan Ren,
  • Hui Zhang

摘要

High-entropy alloy coatings have potential applications in surface strengthening and remanufacturing equipment such as metallurgical equipment and energy generation equipment. The high-temperature oxidation resistance of laser-clad NiCoFeCrxSiAlyCu0.5TiMoB0.4 (x, y = 1.0, 2.0) high-entropy alloy (HEA) coatings was investigated at 800 °C. The coatings exhibited a BCC solid solution as the primary phase. Oxidation kinetics revealed that the HEA-Al2.0Cr2.0 coating exhibited a significantly lower weight gain (0.26 mg/cm2) and a reduced parabolic rate constant (3.75 × 10-13 g2·cm−4·s−1) compared to the HEA-Al1.0Cr1.0 coating (0.84 mg/cm2, 3.47 × 10-13 g2·cm−4·s−1). An increase in the Al/Cr ratio induced a transition from a multilayered oxide structure to a continuous and dense external Al2O3 layer. Thermo-Calc analysis demonstrated that elevated concentrations of Al and Cr result in an approximate 45% increase in their diffusion coefficients within the BCC phase. The increased diffusion flux of Al promotes the development of a continuous and protective oxide layer on the surface. The critical Al concentration required to form a continuous Al2O3 layer was 7.97 at.%. The synergistic effect of Al and Cr enhances the oxidation resistance of the high-entropy alloy coating by facilitating Al diffusion and promoting the formation of a stable, protective oxide layer.

Graphical abstract