Study on the Coupling Mechanism of Al and Cr in Enhancing the Oxidation Resistance of Laser-Cladded High-Entropy Alloy Coatings at Elevated Temperatures
摘要
High-entropy alloy coatings have potential applications in surface strengthening and remanufacturing equipment such as metallurgical equipment and energy generation equipment. The high-temperature oxidation resistance of laser-clad NiCoFeCrxSiAlyCu0.5TiMoB0.4 (x, y = 1.0, 2.0) high-entropy alloy (HEA) coatings was investigated at 800 °C. The coatings exhibited a BCC solid solution as the primary phase. Oxidation kinetics revealed that the HEA-Al2.0Cr2.0 coating exhibited a significantly lower weight gain (0.26 mg/cm2) and a reduced parabolic rate constant (3.75 × 10-13 g2·cm−4·s−1) compared to the HEA-Al1.0Cr1.0 coating (0.84 mg/cm2, 3.47 × 10-13 g2·cm−4·s−1). An increase in the Al/Cr ratio induced a transition from a multilayered oxide structure to a continuous and dense external Al2O3 layer. Thermo-Calc analysis demonstrated that elevated concentrations of Al and Cr result in an approximate 45% increase in their diffusion coefficients within the BCC phase. The increased diffusion flux of Al promotes the development of a continuous and protective oxide layer on the surface. The critical Al concentration required to form a continuous Al2O3 layer was 7.97 at.%. The synergistic effect of Al and Cr enhances the oxidation resistance of the high-entropy alloy coating by facilitating Al diffusion and promoting the formation of a stable, protective oxide layer.
Graphical abstract