Stress-Assisted Corrosion Behavior of Heat Treated AA6061 Aluminum Alloy
摘要
This study examined the effects of solution treatment and aging on the microstructure, mechanical properties, and corrosion behavior of AA6061 aluminum alloy under applied stress. Samples were solution treated (Al-ST), aged for 6 h (Al-AG6) and over-aged for 18 h (Al-AG18). Microstructure and mechanical properties were characterized using optical microscopy and tensile testing, respectively, while corrosion behavior under uniaxial tensile loading in 3.5% NaCl solution was evaluated using potentiodynamic polarization, post-polarization SEM, and electrochemical impedance spectroscopy (EIS). Mechanical testing showed that Al-AG6 achieved the highest strength with moderate ductility, making it optimal for structural applications. Potentiodynamic polarization revealed a negative shift in corrosion potential (Ecorr) and an increase in corrosion current density (icorr) under tensile loading, with Al-AG18 exhibiting the greatest increase in corrosion rate. EIS further confirmed this trend, with the greatest reduction in charge-transfer resistance (Rct) and increase in constant phase element (CPE) with double layer (Ydl) for Al-AG18, linking electrochemical response to microstructural degradation. Ultimately, optimizing the microstructural states is vital for improving the mechanical performance and corrosion resistance of AA6061 alloy for stress-bearing structures in saline environments.