A Review on Metal-Doped Diamond-Like Carbon Coatings: Bonding Structure, Mechanical Performance, and Functional Properties
摘要
Metal doping of diamond-like carbon (DLC) coatings has emerged as a strategic approach to overcome intrinsic limitations such as high residual stress, poor adhesion to metallic substrates, and limited wear resistance under harsh conditions. Transition metals including titanium (Ti), aluminum (Al), niobium (Nb), vanadium (V), tungsten (W), and chromium (Cr), as well as secondary dopants like cobalt (Co), molybdenum (Mo), silver (Ag), and tantalum (Ta), have been extensively studied for their ability to modify bonding configurations, promote carbide formation, and optimize tribomechanical behavior. Experimental findings have revealed significant enhancements in hardness, friction reduction, adhesion strength, and corrosion resistance, with outcomes strongly dependent on dopant type, concentration, and deposition parameters. Specific dopants contribute uniquely: Ti and W facilitate tribolayer formation; Cr and Nb improve adhesion and electrochemical performance; Al and Ag offer surface energy control and antimicrobial activity. Co-doping strategies and nanocomposite architectures further expand the functional scope of DLC films. This review interprets these trends from a structure–property perspective, highlighting comparative performance among various dopants. The synthesis of mechanistic insights and application-driven results aims to support the rational design of advanced DLC coatings for biomedical, tribological, and electronic applications.
Graphical Abstract