<p>The serrated flow behavior, known as the Portevin–Le Chatelier (PLC) effect, significantly influences the mechanical performance of nickel-based superalloys under service conditions. This study systematically investigates the transition of serration types in GH4169 superalloy during uniaxial tensile deformation across a range of temperatures (200-700&#xa0;°C) and strain rates (10<sup>−4</sup>–10<sup>−2</sup>&#xa0;s<sup>−1</sup>). Serration types (A, B, and C) were identified and characterized through true stress–strain analysis and quantified using critical strain, serration amplitude, and drop time. The results reveal a strong dependence of serration type on both temperature and strain rate: type A dominates at low temperatures and high strain rates, type B appears at intermediate temperatures and low strain rates, and type C emerges near 600&#xa0;°C at moderate strain rates. Activation energy calculations based on multiple methods indicate that different solute atoms govern serration formation at varying temperatures: carbon at low temperatures and substitutional atoms (Cr, Fe, Mo) at high temperatures. Microstructural observations by SEM/TEM corroborate the proposed serration mechanisms, linking them to solute-dislocation interactions and deformation twins. These findings provide mechanistic insights into the PLC effect in GH4169 alloy and offer valuable guidance for optimizing mechanical performance in high-temperature applications.</p>

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Transition of Serration Types during the Portevin–Le Chatelier Effect in GH4169 Superalloy under Varying Deformation Conditions

  • Tian Liu,
  • Yiming Zhou,
  • Mingda Si,
  • Hui Yu,
  • Hengnan Ding,
  • Rui Luo

摘要

The serrated flow behavior, known as the Portevin–Le Chatelier (PLC) effect, significantly influences the mechanical performance of nickel-based superalloys under service conditions. This study systematically investigates the transition of serration types in GH4169 superalloy during uniaxial tensile deformation across a range of temperatures (200-700 °C) and strain rates (10−4–10−2 s−1). Serration types (A, B, and C) were identified and characterized through true stress–strain analysis and quantified using critical strain, serration amplitude, and drop time. The results reveal a strong dependence of serration type on both temperature and strain rate: type A dominates at low temperatures and high strain rates, type B appears at intermediate temperatures and low strain rates, and type C emerges near 600 °C at moderate strain rates. Activation energy calculations based on multiple methods indicate that different solute atoms govern serration formation at varying temperatures: carbon at low temperatures and substitutional atoms (Cr, Fe, Mo) at high temperatures. Microstructural observations by SEM/TEM corroborate the proposed serration mechanisms, linking them to solute-dislocation interactions and deformation twins. These findings provide mechanistic insights into the PLC effect in GH4169 alloy and offer valuable guidance for optimizing mechanical performance in high-temperature applications.