<p>This study introduces a novel sandwich-structured composite incorporating varying contents of zirconium diboride (ZrB<sub>2</sub>), with polybenzimidazole (PBI) as the resin matrix and quartz fiber felt (QF) as the reinforcement. The ablative performance of the composites was assessed under high-energy continuous wave laser conditions, featuring a laser power density of 30 MW m<sup>-2</sup>, and the laser ablation morphology and ablation mechanism of the ZrB<sub>2</sub>/PBI/QF composites were investigated. Further analysis examined the effects of ZrB<sub>2</sub> ceramic content on the density, thermal stability, mechanical properties, ablation characteristics, and rear surface temperature of the composites. Upon laser ablation, ZrB<sub>2</sub> oxidizes, forming a protective white ZrO<sub>2</sub> layer. At a 60% ZrB<sub>2</sub> content, the rear surface temperature of the composites reached 1031 °C after 42 s, resulting in a low linear ablation rate (0.12 mm s<sup>-1</sup>). The gases and residual carbon produced by the pyrolysis of PBI resin, the melting of QF, and the release of SiO<sub>2</sub> gas contribute to the formation of a SiO<sub>2</sub> protective layer. Building on this foundation, the incorporation of ZrB<sub>2</sub> further enhances energy dissipation and facilitates the development of a ZrO<sub>2</sub>-SiO<sub>2</sub> protective layer with increased reflectivity. This layer, along with another oxidation product, B<sub>2</sub>O<sub>3</sub> gas, serves to isolate oxygen and mitigate erosion. The findings suggest significant potential for developing advanced materials for high-energy continuous wave laser protection.</p>

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Laser Ablation Behavior of ZrB2-Modified Quartz Fiber Felt-Reinforced PBI Resin Composites

  • Haiyan Liu,
  • Huihuang Ma,
  • Yiqing Xu,
  • Xiaodong Zhou

摘要

This study introduces a novel sandwich-structured composite incorporating varying contents of zirconium diboride (ZrB2), with polybenzimidazole (PBI) as the resin matrix and quartz fiber felt (QF) as the reinforcement. The ablative performance of the composites was assessed under high-energy continuous wave laser conditions, featuring a laser power density of 30 MW m-2, and the laser ablation morphology and ablation mechanism of the ZrB2/PBI/QF composites were investigated. Further analysis examined the effects of ZrB2 ceramic content on the density, thermal stability, mechanical properties, ablation characteristics, and rear surface temperature of the composites. Upon laser ablation, ZrB2 oxidizes, forming a protective white ZrO2 layer. At a 60% ZrB2 content, the rear surface temperature of the composites reached 1031 °C after 42 s, resulting in a low linear ablation rate (0.12 mm s-1). The gases and residual carbon produced by the pyrolysis of PBI resin, the melting of QF, and the release of SiO2 gas contribute to the formation of a SiO2 protective layer. Building on this foundation, the incorporation of ZrB2 further enhances energy dissipation and facilitates the development of a ZrO2-SiO2 protective layer with increased reflectivity. This layer, along with another oxidation product, B2O3 gas, serves to isolate oxygen and mitigate erosion. The findings suggest significant potential for developing advanced materials for high-energy continuous wave laser protection.