Effect of Ge Additions on Interfacial Reactions of Sn-Ag-Ge Solders with Co and Phase Equilibria in the Sn-Ge-Co System
摘要
This study systematically investigated the interfacial reactions between Co and Sn-3.5Ag-Ge solders, with Ge concentrations ranging from 0.03 wt.% to 2 wt.%, at 250°C under liquid-state conditions. Additionally, the phase equilibria of the Sn-Ge-Co system were partially determined in the compositional region below 50 at.% Co. The interfacial microstructural evolution exhibited a pronounced dependence on Ge concentration. At a trace addition of 0.03 wt.% Ge, CoSn3 formed exclusively at the interface. Increasing the Ge content to 0.05 wt.% triggered a transitional reaction regime, in which CoSn3 coexisted with a newly identified ternary intermetallic compound (IMC), designated as the X phase. With a further increase to 0.1 wt.% Ge, the nucleation of CoSn3 was effectively suppressed, resulting in a stable interface dominated by the X phase. At higher Ge concentrations (up to 0.3 wt.%), the interfacial reaction evolved toward the formation of plate-like Co5Ge7, together with the X-phase layer, with Co5Ge7 progressively coarsening into a granular morphology. Notably, upon reaching 1 wt.% Ge, Co5Ge7 became the predominant and stable interfacial product. However, the presence of microcracks with Co5Ge7 suggests its intrinsically brittle nature, which may compromise solder joint reliability. These findings, supported by the constructed Sn-Ge-Co phase equilibria, provide a comprehensive understanding of how Ge addition governs IMC phase stability and interfacial evolution in Sn-Ag-Ge/Co systems.