Electroplated High-Verticality Thick Ni Masks Enabling SiC Wafer > 300-μm ICP Etching
摘要
Silicon carbide (SiC) exhibits high hardness and chemical stability due to its high chemical stability and strong covalent Si-C bonds, and its etching process requires high-energy particle bombardment, imposing strict requirements on the etching mask. This study proposes a method for fabricating nickel metal masks using photoresist molds for the high-precision processing of three-dimensional SiC structures. This method can produce Ni with thicknesses exceeding 50 µm, sidewall verticality of 90 ± 2°, and smooth surfaces. The method enables controllable lateral growth during electroplating, offering advantages such as high sidewall verticality, low defects, and large thickness. High-density plasma etching can achieve etching depths exceeding 300 µm with sidewall verticality of 90 ± 2° and clear sidewall morphology. This method provides a reliable foundation for the fabrication of uniform, anisotropic, and precise three-dimensional structures in MEMS devices, while also being crucial for the development of base station filter components, contributing to higher bandwidth, lower latency, and improved signal integrity.