<p>The objective of this study is to examine the influence of oxygen potentials (air, 50 pct Ar-50 pct O<sub>2</sub> gas mixture, and pure O<sub>2</sub>) on the oxidation roasting of MoS<sub>2</sub> concentrate in a rotary kiln operating at 600 °C. In condition of air gas, there was a steady decrease in S content with an increase in reaction time. The 50 pct Ar-50 pct O<sub>2</sub> gas mixture exhibited accelerated rates of S removal. The most rapid decline in S content was observed with the use of pure O<sub>2</sub> gas, reaching negligible levels (&lt;1 pct) within 30 min, indicating highly efficient oxidation. Qualitative and quantitative X-ray diffraction analyses identified MoS<sub>2</sub> and MoO<sub>2</sub>, with a conversion rate of approximately 45 pct after 30 min in air. After 60 min, some MoO<sub>2</sub> (~10 pct) remained, while 80 pct of MoO<sub>3</sub> was formed. Higher O<sub>2</sub> potentials accelerated oxidation, forming MoO<sub>3</sub> within 5 min under 50 pct Ar-50 pct O<sub>2</sub> and pure O<sub>2</sub>. After 30–60 min, most MoO<sub>3</sub> was formed (90–95 pct) with some intermediate Mo oxide phases (Mo<sub>4</sub>O<sub>11</sub> and Mo<sub>9</sub>O<sub>26</sub>). The formation of the agglomerated powder is negligible under both air and 50 pct Ar-50 pct O<sub>2</sub> mixture conditions in entire reaction time. However, the agglomeration increased to approximately 20–30 pct as the reaction time increased to 60 min in the pure O<sub>2</sub> atmosphere. An assessment of the oxidation roasting trajectory of MoS<sub>2</sub> and its phase stability was conducted through Mo-O-S predominance and Mo-S phase diagrams. The conversion rate differed depending on the O<sub>2</sub> potential, indicating the importance of controlling it during oxidation roasting. The acceleration of MoS<sub>2</sub> oxidation by higher oxygen potential enables the rapid formation of MoO<sub>3</sub>. However, Mo<sub>4</sub>O<sub>11</sub> and Mo<sub>9</sub>O<sub>26</sub> can also be formed, potentially reducing productivity. Consequently, appropriate O<sub>2</sub> potential control is necessary to attain optimal MoO<sub>3</sub> productivity by minimizing Mo loss during MoS<sub>2</sub> oxidation roasting.</p>

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Effect of Oxygen Potential on the Molybdenite Concentrate Oxidation Roasting to Produce Molybdic Trioxide in Rotary Kiln Operation

  • Jungho Heo,
  • Jaehong Shin,
  • Seongsoo Han,
  • Joobeom Seo

摘要

The objective of this study is to examine the influence of oxygen potentials (air, 50 pct Ar-50 pct O2 gas mixture, and pure O2) on the oxidation roasting of MoS2 concentrate in a rotary kiln operating at 600 °C. In condition of air gas, there was a steady decrease in S content with an increase in reaction time. The 50 pct Ar-50 pct O2 gas mixture exhibited accelerated rates of S removal. The most rapid decline in S content was observed with the use of pure O2 gas, reaching negligible levels (<1 pct) within 30 min, indicating highly efficient oxidation. Qualitative and quantitative X-ray diffraction analyses identified MoS2 and MoO2, with a conversion rate of approximately 45 pct after 30 min in air. After 60 min, some MoO2 (~10 pct) remained, while 80 pct of MoO3 was formed. Higher O2 potentials accelerated oxidation, forming MoO3 within 5 min under 50 pct Ar-50 pct O2 and pure O2. After 30–60 min, most MoO3 was formed (90–95 pct) with some intermediate Mo oxide phases (Mo4O11 and Mo9O26). The formation of the agglomerated powder is negligible under both air and 50 pct Ar-50 pct O2 mixture conditions in entire reaction time. However, the agglomeration increased to approximately 20–30 pct as the reaction time increased to 60 min in the pure O2 atmosphere. An assessment of the oxidation roasting trajectory of MoS2 and its phase stability was conducted through Mo-O-S predominance and Mo-S phase diagrams. The conversion rate differed depending on the O2 potential, indicating the importance of controlling it during oxidation roasting. The acceleration of MoS2 oxidation by higher oxygen potential enables the rapid formation of MoO3. However, Mo4O11 and Mo9O26 can also be formed, potentially reducing productivity. Consequently, appropriate O2 potential control is necessary to attain optimal MoO3 productivity by minimizing Mo loss during MoS2 oxidation roasting.