<p>A wobble laser was combined for the first time to weld X80 pipe line material with hot-wire filler metal deposition to improve gap-bridging and control weld metal hardness. Strategies including substrate preheating and root gap opening were implemented to better control the microstructural evolution and mechanical properties. Employing laser beam wobbling with a highly focused beam enhanced gap tolerance during welding. Increasing the root gap to 0.8&#xa0;mm reduced filler metal dilution, which promoted acicular ferrite at the expense of bainite, resulting in a better control of weld metal hardness. Preheating with a temperature of 120&#xa0;°C slowed down the cooling and increased t<sub>8/5</sub> by 57 pct in the fusion zone, promoting ferrite formation and reducing hardness to levels compliant with industry standards for non-sour service pipelines. The ability to control weld metal hardness and achieve overmatched strength demonstrates the potential of this proposed laser welding procedure for broader application in the pipeline industry.</p> Graphical Abstract <p></p>

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Control of Microstructure and Mechanical Properties in X80 Steel Joints by Combining a Wobble Laser with Hot-Wire Filler Metal Deposition

  • Hanwen Yang,
  • James Chen,
  • Xiaoye Zhao,
  • Adrian P. Gerlich

摘要

A wobble laser was combined for the first time to weld X80 pipe line material with hot-wire filler metal deposition to improve gap-bridging and control weld metal hardness. Strategies including substrate preheating and root gap opening were implemented to better control the microstructural evolution and mechanical properties. Employing laser beam wobbling with a highly focused beam enhanced gap tolerance during welding. Increasing the root gap to 0.8 mm reduced filler metal dilution, which promoted acicular ferrite at the expense of bainite, resulting in a better control of weld metal hardness. Preheating with a temperature of 120 °C slowed down the cooling and increased t8/5 by 57 pct in the fusion zone, promoting ferrite formation and reducing hardness to levels compliant with industry standards for non-sour service pipelines. The ability to control weld metal hardness and achieve overmatched strength demonstrates the potential of this proposed laser welding procedure for broader application in the pipeline industry.

Graphical Abstract