<p>The corrosion kinetics of duplex stainless steels DS2205 and DS2507 in molten carbonate salt at <InlineEquation ID="IEq1"> <EquationSource Format="TEX">\(T = 500\,^{\circ }\textrm{C}\)</EquationSource> <EquationSource Format="MATHML"><math> <mrow> <mi>T</mi> <mo>=</mo> <mn>500</mn> <mmultiscripts> <mspace width="0.166667em" /> <mrow /> <mo>∘</mo> </mmultiscripts> <mtext>C</mtext> </mrow> </math></EquationSource> </InlineEquation> and <InlineEquation ID="IEq2"> <EquationSource Format="TEX">\(T = 600\,^{\circ }\textrm{C}\)</EquationSource> <EquationSource Format="MATHML"><math> <mrow> <mi>T</mi> <mo>=</mo> <mn>600</mn> <mmultiscripts> <mspace width="0.166667em" /> <mrow /> <mo>∘</mo> </mmultiscripts> <mtext>C</mtext> </mrow> </math></EquationSource> </InlineEquation> are examined using a time-dependent power-law (TDPW) formulation that explicitly incorporates two characteristic time constants to distinguish early-stage and long-term corrosion behavior. Previously reported oxide scale thickness data are reanalyzed to assess the limitations of conventional power-law approaches based on time-independent growth exponents. The analysis shows that the asymptotic exponent <InlineEquation ID="IEq3"> <EquationSource Format="TEX">\(\nu _0\)</EquationSource> <EquationSource Format="MATHML"><math> <msub> <mi>ν</mi> <mn>0</mn> </msub> </math></EquationSource> </InlineEquation>, which characterizes long-term corrosion kinetics, lies in the range <InlineEquation ID="IEq4"> <EquationSource Format="TEX">\(1.07 \le \nu _0 \le 1.17\)</EquationSource> <EquationSource Format="MATHML"><math> <mrow> <mn>1.07</mn> <mo>≤</mo> <msub> <mi>ν</mi> <mn>0</mn> </msub> <mo>≤</mo> <mn>1.17</mn> </mrow> </math></EquationSource> </InlineEquation> for DS2205 and <InlineEquation ID="IEq5"> <EquationSource Format="TEX">\(0.34 \le \nu _0 \le 0.37\)</EquationSource> <EquationSource Format="MATHML"><math> <mrow> <mn>0.34</mn> <mo>≤</mo> <msub> <mi>ν</mi> <mn>0</mn> </msub> <mo>≤</mo> <mn>0.37</mn> </mrow> </math></EquationSource> </InlineEquation> for DS2507 at <InlineEquation ID="IEq6"> <EquationSource Format="TEX">\(T = 500\,^{\circ }\textrm{C}\)</EquationSource> <EquationSource Format="MATHML"><math> <mrow> <mi>T</mi> <mo>=</mo> <mn>500</mn> <mmultiscripts> <mspace width="0.166667em" /> <mrow /> <mo>∘</mo> </mmultiscripts> <mtext>C</mtext> </mrow> </math></EquationSource> </InlineEquation>. At <InlineEquation ID="IEq7"> <EquationSource Format="TEX">\(T = 600\,^{\circ }\textrm{C}\)</EquationSource> <EquationSource Format="MATHML"><math> <mrow> <mi>T</mi> <mo>=</mo> <mn>600</mn> <mmultiscripts> <mspace width="0.166667em" /> <mrow /> <mo>∘</mo> </mmultiscripts> <mtext>C</mtext> </mrow> </math></EquationSource> </InlineEquation>, values of <InlineEquation ID="IEq8"> <EquationSource Format="TEX">\(\nu _0 = 1.30\)</EquationSource> <EquationSource Format="MATHML"><math> <mrow> <msub> <mi>ν</mi> <mn>0</mn> </msub> <mo>=</mo> <mn>1.30</mn> </mrow> </math></EquationSource> </InlineEquation> and <InlineEquation ID="IEq9"> <EquationSource Format="TEX">\(\nu _0 = 1.10\)</EquationSource> <EquationSource Format="MATHML"><math> <mrow> <msub> <mi>ν</mi> <mn>0</mn> </msub> <mo>=</mo> <mn>1.10</mn> </mrow> </math></EquationSource> </InlineEquation> are obtained for DS2205 and DS2507, respectively. Within the TDPW framework, <InlineEquation ID="IEq10"> <EquationSource Format="TEX">\(\nu _0 = 0.5\)</EquationSource> <EquationSource Format="MATHML"><math> <mrow> <msub> <mi>ν</mi> <mn>0</mn> </msub> <mo>=</mo> <mn>0.5</mn> </mrow> </math></EquationSource> </InlineEquation> represents the criterion for diffusion-controlled growth of a passive oxide scale. On this basis, the corrosion behavior of DS2507 at <InlineEquation ID="IEq11"> <EquationSource Format="TEX">\(T = 500\,^{\circ }\textrm{C}\)</EquationSource> <EquationSource Format="MATHML"><math> <mrow> <mi>T</mi> <mo>=</mo> <mn>500</mn> <mmultiscripts> <mspace width="0.166667em" /> <mrow /> <mo>∘</mo> </mmultiscripts> <mtext>C</mtext> </mrow> </math></EquationSource> </InlineEquation> is consistent with diffusion-controlled growth of a protective oxide layer, whereas the remaining conditions exhibit sustained active contributions to oxide growth . These findings are consistent with reported microstructural observations, including oxide scale non-uniformity and phase separation at elevated temperatures. The results demonstrate that analyses based on time-independent power laws can obscure the distinction between transient and asymptotic corrosion behavior and that the TDPW formulation provides a physically consistent framework for interpreting corrosion kinetics in molten carbonate environments.</p>

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Time-Dependent Power-Law Analysis of Corrosion Kinetics of Duplex Stainless Steels in Molten Carbonate Salts

  • Makoto Itoh

摘要

The corrosion kinetics of duplex stainless steels DS2205 and DS2507 in molten carbonate salt at \(T = 500\,^{\circ }\textrm{C}\) T = 500 C and \(T = 600\,^{\circ }\textrm{C}\) T = 600 C are examined using a time-dependent power-law (TDPW) formulation that explicitly incorporates two characteristic time constants to distinguish early-stage and long-term corrosion behavior. Previously reported oxide scale thickness data are reanalyzed to assess the limitations of conventional power-law approaches based on time-independent growth exponents. The analysis shows that the asymptotic exponent \(\nu _0\) ν 0 , which characterizes long-term corrosion kinetics, lies in the range \(1.07 \le \nu _0 \le 1.17\) 1.07 ν 0 1.17 for DS2205 and \(0.34 \le \nu _0 \le 0.37\) 0.34 ν 0 0.37 for DS2507 at \(T = 500\,^{\circ }\textrm{C}\) T = 500 C . At \(T = 600\,^{\circ }\textrm{C}\) T = 600 C , values of \(\nu _0 = 1.30\) ν 0 = 1.30 and \(\nu _0 = 1.10\) ν 0 = 1.10 are obtained for DS2205 and DS2507, respectively. Within the TDPW framework, \(\nu _0 = 0.5\) ν 0 = 0.5 represents the criterion for diffusion-controlled growth of a passive oxide scale. On this basis, the corrosion behavior of DS2507 at \(T = 500\,^{\circ }\textrm{C}\) T = 500 C is consistent with diffusion-controlled growth of a protective oxide layer, whereas the remaining conditions exhibit sustained active contributions to oxide growth . These findings are consistent with reported microstructural observations, including oxide scale non-uniformity and phase separation at elevated temperatures. The results demonstrate that analyses based on time-independent power laws can obscure the distinction between transient and asymptotic corrosion behavior and that the TDPW formulation provides a physically consistent framework for interpreting corrosion kinetics in molten carbonate environments.