<p>As a potential reservoir of nuclear resources, uranium tailings require effective management and resource-oriented treatment to mitigate their long-term radioactive environmental risks. This study proposes a combined process of alkali roasting and ultrasonic-assisted acid leaching for the synergistic recovery of uranium (U) and rare earth elements (REEs). The regulatory effects of alkali roasting on the crystal structure and surface pore characteristics of uranium tailings, as well as the impact of ultrasonic assistance on the leaching behavior of U and REES, were systematically investigated. Key parameters such as alkali dosage, roasting temperature, leaching agent concentration, liquid-to-solid ratio, leaching temperature, and ultrasonic treatment were examined to determine their influence on the leaching efficiency of U and REEs. The optimal conditions identified were as follows: NaOH dosage of 200%, roasting temperature of 500&#xa0;°C, HCl concentration of 2&#xa0;mol/L, leaching temperature of 50&#xa0;°C, liquid-to-solid ratio of 20:1, H<sub>2</sub>O<sub>2</sub> concentration of 0.3&#xa0;mol/L, and leaching time of 2&#xa0;h. Under these conditions, the leaching efficiency of U and REEs reached 85.69% and 90.5% respectively. Research results indicate that alkali roasting converts gangue components of uranium tailings such as SiO<sub>2</sub> and Al<sub>2</sub>O<sub>3</sub> into more leachable NaAlO<sub>2</sub> and Na<sub>2</sub>SiO<sub>3</sub>, thereby facilitating the release of target elements. In an acidic leaching system, H<sub>2</sub>O<sub>2</sub> oxidizes U(IV) to insoluble U(VI), enhancing uranium extraction. The cavitation effect generated by ultrasound enlarges the pore structure on the mineral surface and improves the mass transfer rate of the leaching agent within the mineral, thereby enhancing the leaching performance. Compared with regular leaching methods, under 400&#xa0;W ultrasonic assistance, the leaching efficiency of U and total REEs increased by 4.22% and 8.18% respectively, ultimately reaching 89.91% and 98.68%.</p>

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Recovery of U and REEs in uranium tailings via alkali fusion–ultrasonic acid leaching

  • Mu Li,
  • Jiahui Zeng,
  • Yuehui Ma,
  • Chao Liu,
  • Xifeng Yan,
  • Xianping Luo,
  • Zhanxue Sun,
  • Xuegang Wang,
  • Zhiyuan Ma

摘要

As a potential reservoir of nuclear resources, uranium tailings require effective management and resource-oriented treatment to mitigate their long-term radioactive environmental risks. This study proposes a combined process of alkali roasting and ultrasonic-assisted acid leaching for the synergistic recovery of uranium (U) and rare earth elements (REEs). The regulatory effects of alkali roasting on the crystal structure and surface pore characteristics of uranium tailings, as well as the impact of ultrasonic assistance on the leaching behavior of U and REES, were systematically investigated. Key parameters such as alkali dosage, roasting temperature, leaching agent concentration, liquid-to-solid ratio, leaching temperature, and ultrasonic treatment were examined to determine their influence on the leaching efficiency of U and REEs. The optimal conditions identified were as follows: NaOH dosage of 200%, roasting temperature of 500 °C, HCl concentration of 2 mol/L, leaching temperature of 50 °C, liquid-to-solid ratio of 20:1, H2O2 concentration of 0.3 mol/L, and leaching time of 2 h. Under these conditions, the leaching efficiency of U and REEs reached 85.69% and 90.5% respectively. Research results indicate that alkali roasting converts gangue components of uranium tailings such as SiO2 and Al2O3 into more leachable NaAlO2 and Na2SiO3, thereby facilitating the release of target elements. In an acidic leaching system, H2O2 oxidizes U(IV) to insoluble U(VI), enhancing uranium extraction. The cavitation effect generated by ultrasound enlarges the pore structure on the mineral surface and improves the mass transfer rate of the leaching agent within the mineral, thereby enhancing the leaching performance. Compared with regular leaching methods, under 400 W ultrasonic assistance, the leaching efficiency of U and total REEs increased by 4.22% and 8.18% respectively, ultimately reaching 89.91% and 98.68%.