<p>The stability of thermistors determines the precision and reliability of the electronics, representing a critical constraint for high-precision applications. This study investigates spinel- structured Ni<sub><i>x</i></sub>Mn<sub>1.13-<i>x</i></sub>Co<sub>0.74</sub>Fe<sub>1.13</sub>O<sub>4</sub> (<i>x</i> = 0.12, 0.18, 0.24, 0.30 and 0.36) NTC thermistor ceramics, systematically examining the effects of Ni/Mn ratio, sintering process, and annealing treatment on the electrical and aging characteristics. Experimental results show that increasing Ni doping content (<i>x</i>) promotes preferential occupation of Ni<sup>2+</sup> at octahedral B-sites, driving the oxidation of Mn<sup>3+</sup> to Mn<sup>4+</sup> for charge balance compensation, thereby significantly reducing room-temperature resistivity from 3.75 × 10<sup>6</sup> Ω·cm to 2.11 × 10<sup>4</sup> Ω·cm. Optimal aging resistance (4.42%) was achieved at <i>x</i> = 0.18. Sintering temperature studies revealed that samples processed at 1180&#xa0;°C for 4 h exhibited superior comprehensive performance: material constant <i>B</i> reached 3829.24 K with resistivity of 2.45 × 10<sup>6</sup> Ω·cm and aging rate of 4.46%. Further annealing treatment (860–1100&#xa0;°C) of Ni<sub>0.18</sub>Mn<sub>0.95</sub>Co<sub>0.74</sub>Fe<sub>1.13</sub>O<sub>4</sub> ceramics sintered at 1180&#xa0;°C effectively reduced oxygen vacancy concentration, decreasing the aging rate to 0.81% while maintaining excellent electrical properties (<i>ρ</i> = 4.35 × 10<sup>4</sup> Ω·cm, <i>B</i> = 3278.21 K). This study developed a multi-scale control strategy encompassing composition design, sintering densification, and defect elimination. Utilizing this strategy, the material with a composition of x = 0.18 exhibited optimized electrical properties (resistivity <i>ρ</i> = 10<sup>4</sup> ~ 10<sup>6</sup> Ω cm, B-value &gt; 3000 K) and stability (aging rate &lt; 1%). This work provides engineering-guided process guidelines for developing high-precision thermistor components.</p>

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Research on the electrical and aging properties of NixMn1.13-xCo0.74Fe1.13O4 thermistor ceramics

  • Guangcan Yang,
  • Pinyi Wang,
  • Xiaolan Zhang,
  • Yifan Xiao,
  • Youjun Lu,
  • Sen Liang,
  • Xiao Zhang

摘要

The stability of thermistors determines the precision and reliability of the electronics, representing a critical constraint for high-precision applications. This study investigates spinel- structured NixMn1.13-xCo0.74Fe1.13O4 (x = 0.12, 0.18, 0.24, 0.30 and 0.36) NTC thermistor ceramics, systematically examining the effects of Ni/Mn ratio, sintering process, and annealing treatment on the electrical and aging characteristics. Experimental results show that increasing Ni doping content (x) promotes preferential occupation of Ni2+ at octahedral B-sites, driving the oxidation of Mn3+ to Mn4+ for charge balance compensation, thereby significantly reducing room-temperature resistivity from 3.75 × 106 Ω·cm to 2.11 × 104 Ω·cm. Optimal aging resistance (4.42%) was achieved at x = 0.18. Sintering temperature studies revealed that samples processed at 1180 °C for 4 h exhibited superior comprehensive performance: material constant B reached 3829.24 K with resistivity of 2.45 × 106 Ω·cm and aging rate of 4.46%. Further annealing treatment (860–1100 °C) of Ni0.18Mn0.95Co0.74Fe1.13O4 ceramics sintered at 1180 °C effectively reduced oxygen vacancy concentration, decreasing the aging rate to 0.81% while maintaining excellent electrical properties (ρ = 4.35 × 104 Ω·cm, B = 3278.21 K). This study developed a multi-scale control strategy encompassing composition design, sintering densification, and defect elimination. Utilizing this strategy, the material with a composition of x = 0.18 exhibited optimized electrical properties (resistivity ρ = 104 ~ 106 Ω cm, B-value > 3000 K) and stability (aging rate < 1%). This work provides engineering-guided process guidelines for developing high-precision thermistor components.