Magnetic properties of soft magnetic composites fabricated from FeSiPC amorphous powder by hot pressing molding
摘要
Amorphous FeSiPC soft magnetic composites (SMCs) with high compacted density and excellent magnetic properties were successfully hot-compacted at a low pressure of 400 MPa. Hot pressing enhances the compaction density and reduces the non-magnetic pore fraction in SMCs, which lowers the resistance to domain wall motion during magnetization, thereby improving the soft magnetic properties. Under optimal conditions, with a compaction temperature of 420 °C, the compaction density of FeSiPC SMCs increased by 24% to 6.32 g/cm3, the effective permeability increased by 4.15 times to 81, and the total core loss decreased by 33% to 321 kW/m3 at 100 kHz and 0.05 T, compared to cold-pressed samples. These results highlight that low-pressure hot compaction is an effective method for enhancing the soft magnetic properties of amorphous SMCs, making them suitable for the evolving demands of high-frequency and miniaturized electronic devices.