<p>This study successfully prepared Ag–SnO<sub>2</sub>–Y<sub>2</sub>O<sub>3</sub> composite electrical contact materials using hot-press sintering. The effects of different Y<sub>2</sub>O<sub>3</sub> contents (ranging from 0 to 4 wt.%) on the microstructure, densification, hardness, electrical conductivity, arc erosion resistance, and mass loss of Ag-SnO<sub>2</sub> composites were investigated. The microstructure analysis showed that appropriate Y<sub>2</sub>O<sub>3</sub> addition results in a uniform distribution of SnO<sub>2</sub> and Y<sub>2</sub>O<sub>3</sub> particles within the Ag matrix, forming a continuous network structure that can significantly enhance densification, hardness, and electrical conductivity. As Y<sub>2</sub>O<sub>3</sub> content increased, physical properties first improved and then decreased. Compared to the Ag–SnO<sub>2</sub> materials without Y<sub>2</sub>O<sub>3</sub>, the peak samples showed a 1.19% increase in relative density, a 35.98% increase in hardness, and a 15.27% increase in electrical conductivity. Arc erosion tests showed that adding 0.5 wt.% Y<sub>2</sub>O<sub>3</sub> stabilized contact pressure, reduced arc energy and arc duration, and lowered both contact and closed resistance, enhancing the material’s stability and durability. Furthermore, mass loss and post-arc erosion microstructural analysis confirmed that the addition of 0.5 wt.% Y<sub>2</sub>O<sub>3</sub> optimizes the material’s performance to the greatest extent. Y<sub>2</sub>O<sub>3</sub> synergistically interacts with SnO<sub>2</sub> effectively inhibiting silver evaporation and sputtering. This significantly reduces material loss, maintains the integrity of the conductive path and enhances the stability of the material. In conclusion, the addition of 0.5 wt.% Y<sub>2</sub>O<sub>3</sub> to Ag-SnO<sub>2</sub> electrical contact material provides the best balance between physical and electrical properties.</p>

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Effect of Y2O3 on electric performance of Ag–SnO2–Y2O3 composite electrical contact materials

  • Yige Miao,
  • Jiahui Li,
  • Jinfang Wang,
  • Meng Zhang,
  • Sheng Dai,
  • Fengfeng Chen,
  • Liu Zhu

摘要

This study successfully prepared Ag–SnO2–Y2O3 composite electrical contact materials using hot-press sintering. The effects of different Y2O3 contents (ranging from 0 to 4 wt.%) on the microstructure, densification, hardness, electrical conductivity, arc erosion resistance, and mass loss of Ag-SnO2 composites were investigated. The microstructure analysis showed that appropriate Y2O3 addition results in a uniform distribution of SnO2 and Y2O3 particles within the Ag matrix, forming a continuous network structure that can significantly enhance densification, hardness, and electrical conductivity. As Y2O3 content increased, physical properties first improved and then decreased. Compared to the Ag–SnO2 materials without Y2O3, the peak samples showed a 1.19% increase in relative density, a 35.98% increase in hardness, and a 15.27% increase in electrical conductivity. Arc erosion tests showed that adding 0.5 wt.% Y2O3 stabilized contact pressure, reduced arc energy and arc duration, and lowered both contact and closed resistance, enhancing the material’s stability and durability. Furthermore, mass loss and post-arc erosion microstructural analysis confirmed that the addition of 0.5 wt.% Y2O3 optimizes the material’s performance to the greatest extent. Y2O3 synergistically interacts with SnO2 effectively inhibiting silver evaporation and sputtering. This significantly reduces material loss, maintains the integrity of the conductive path and enhances the stability of the material. In conclusion, the addition of 0.5 wt.% Y2O3 to Ag-SnO2 electrical contact material provides the best balance between physical and electrical properties.