<p>100Cr6 bearing steel poses significant challenges during the laser powder bed fusion (LPBF) process. The coarse martensite plates and semi-coherent interface precipitates in its microstructure severely limit its tribological properties. An innovative atmosphere engineering strategy is proposed by this study. By precisely controlling the N<sub>2</sub> content in the protective atmosphere during printing (0, 1, 3, and 5%), the microstructure of 100Cr6 formed via LPBF was systematically optimized, thereby improving its wear resistance. The study found that when the N<sub>2</sub> content was 3%, a high-density dislocation network formed within the material, and the martensite plates were significantly refined. More importantly, the precipitated phase transformed from Cr<sub>7</sub>C<sub>3</sub>-type carbides to Cr<sub>2</sub>N-type nitrides, and the interface with the matrix changed from semi-coherent to coherent interfaces. With improvements in microstructure, the hardness of 100Cr6 increased from 621.2 HV in an Ar atmosphere to 661.9 HV in a 3% N<sub>2</sub> atmosphere. Concurrently, the average coefficient of friction decreased from 0.78 to 0.56, and the wear rate decreased from 0.16 × 10⁻<sup>6</sup> mm<sup>3</sup>/(N·m) to 0.07 × 10⁻<sup>6</sup> mm<sup>3</sup>/(N·m). This study provides new insights into the additive manufacturing of high-performance bearing steels through atmosphere control.</p> Graphical Abstract <p></p>

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Effect of N2 enhancement on the microstructure and tribological properties of 100Cr6 produced by laser powder bed fusion

  • Rongtao Zhu,
  • Ao Wei,
  • Jinliang Xu,
  • Gaofei Liu,
  • Chunjiang Guo,
  • Haoyang Xuan,
  • Chuang Li,
  • Tianlong Gao,
  • Zongan Luo

摘要

100Cr6 bearing steel poses significant challenges during the laser powder bed fusion (LPBF) process. The coarse martensite plates and semi-coherent interface precipitates in its microstructure severely limit its tribological properties. An innovative atmosphere engineering strategy is proposed by this study. By precisely controlling the N2 content in the protective atmosphere during printing (0, 1, 3, and 5%), the microstructure of 100Cr6 formed via LPBF was systematically optimized, thereby improving its wear resistance. The study found that when the N2 content was 3%, a high-density dislocation network formed within the material, and the martensite plates were significantly refined. More importantly, the precipitated phase transformed from Cr7C3-type carbides to Cr2N-type nitrides, and the interface with the matrix changed from semi-coherent to coherent interfaces. With improvements in microstructure, the hardness of 100Cr6 increased from 621.2 HV in an Ar atmosphere to 661.9 HV in a 3% N2 atmosphere. Concurrently, the average coefficient of friction decreased from 0.78 to 0.56, and the wear rate decreased from 0.16 × 10⁻6 mm3/(N·m) to 0.07 × 10⁻6 mm3/(N·m). This study provides new insights into the additive manufacturing of high-performance bearing steels through atmosphere control.

Graphical Abstract