High performance polyvinylcarbazole/silica nanocomposite coating on 316L stainless steel: a promising material for corrosion resistant in marine environment
摘要
The corrosion protection behaviour of polyvinylcarbazole (PVK)/SiO2 hybrid composite coating on 316L stainless steel (SS) in marine environment was evaluated in the present work. In this current study, 316L SS has been used as a base metal and elctropolymerization of PVK/SiO2 nanocomposite has been carried out at 1.2 VSCE over a period of 1000 s. This method of coating was used to coat hybrid nanocomposite materials (HNC) of PVK mixed with different amounts (0–3) wt% of nano-SiO2 materials. Surface morphological outcomes revealed aggregate particles embedded hybrid coatings and integrate wt% of incorporated SiO2 nanoparticles. Corrosion tests of uncoated and coated 316L SS samples were used to determine the corrosion properties of the hybrid nanocomposite coating in a 3.5% NaCl solution, which could be applicable to structural use in the naval sector. Based on the results obtained, 2 wt% SiO2 incorporated hybrid nanocomposite coating showed low values of corrosion current density, and high values of Bode-impedance than the PVK and other amounts of SiO2. The inclusion of silica nanoparticles notably improved the coating’s mechanical strength to the steel substrate. The values of the contact angle of the nanocomposite coating containing 2 wt% SiO2 were larger than those of the other SiO2 and PVK concentrations. Thermal studies results showed the improved thermal stability of PVK/SiO2 nanocomposite material. Its enhanced performance PVK/SiO2 is due to a combination of excellent electrochemical corrosion resistance, improved mechanical properties and a hydrophobic surface nature.