<p>Copper–zinc alloys are prone to surface corrosion in harsh environments, leading to functional degradation and limited service life. A novel approach combining micro-arc oxidation (MAO) with silicone oil heat treatment is developed to fabricate a durable hydrophobic coating on copper–zinc alloys, enhancing corrosion resistance. A porous microstructure incorporating ZrO<sub>2</sub> nanoparticles is constructed in situ via MAO, followed by sealing with dimethyl silicone oil and heat treatment to reduce surface energy. The coating predominantly consists of CuO, ZnO, Al<sub>2</sub>O<sub>3</sub>, ZrO<sub>2</sub>, and SiO<sub>2</sub>. Compared to the substrate, the hydrophobic coating exhibits a four-order-of-magnitude reduction in corrosion current density, a water contact angle increased from 64.1° to 139.2°, and adhesion energy decreased from 45.33&#xa0;mJ/m<sup>2</sup> to 3.55&#xa0;mJ/m<sup>2</sup>. It maintains a contact angle above 120° after 150 tape peeling tests, demonstrating robust hydrophobicity and durability. This study provides an efficient and economical method for fabrication of hydrophobic coating on copper–zinc alloy.</p> Graphical Abstract <p></p>

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Achieving corrosion-resistant hydrophobic coating on copper–zinc alloy via micro-arc oxidation and heat treatment

  • Xiaojuan Dong,
  • Jianbing Meng,
  • Xin Zou,
  • Honglin Gao,
  • Chengzhi Wang,
  • Li Li,
  • Yusheng Li

摘要

Copper–zinc alloys are prone to surface corrosion in harsh environments, leading to functional degradation and limited service life. A novel approach combining micro-arc oxidation (MAO) with silicone oil heat treatment is developed to fabricate a durable hydrophobic coating on copper–zinc alloys, enhancing corrosion resistance. A porous microstructure incorporating ZrO2 nanoparticles is constructed in situ via MAO, followed by sealing with dimethyl silicone oil and heat treatment to reduce surface energy. The coating predominantly consists of CuO, ZnO, Al2O3, ZrO2, and SiO2. Compared to the substrate, the hydrophobic coating exhibits a four-order-of-magnitude reduction in corrosion current density, a water contact angle increased from 64.1° to 139.2°, and adhesion energy decreased from 45.33 mJ/m2 to 3.55 mJ/m2. It maintains a contact angle above 120° after 150 tape peeling tests, demonstrating robust hydrophobicity and durability. This study provides an efficient and economical method for fabrication of hydrophobic coating on copper–zinc alloy.

Graphical Abstract