<p>This study investigated the development and performance of ceramic membranes fabricated from natural clay and additives for textile wastewater treatment using a two-chamber electrolysis setup. Clay sourced from Budge Budge, West Bengal, was combined with bentonite, fly ash, sodium carbonate (Na<sub>2</sub>CO<sub>3</sub>), sodium metasilicate (Na<sub>2</sub>SiO<sub>3</sub>.9H<sub>2</sub>O), and boric acid (H<sub>3</sub>BO<sub>3</sub>) to create membranes designated as M<sub>1</sub>, M<sub>2</sub>, and M<sub>3</sub>. These membranes were sintered, characterized using Scanning Electron Microscopy (SEM), Fourier Transform Infrared (FT-IR) Spectroscopy, X-Ray Diffraction (XRD), and Thermogravimetric Analysis (TGA), and evaluated for their efficacy in reducing Total Organic Carbon (TOC) in real textile wastewater from Kothari Processors Pvt. Ltd., West Bengal, India. Scanning Electron Microscopy revealed M<sub>1</sub>’s uniform pore structure, aided by sodium carbonate (Na<sub>2</sub>CO<sub>3</sub>). Fourier Transform Infrared Spectroscopy and X-Ray Diffraction confirmed M<sub>1</sub>’s composition of silicon dioxide (SiO<sub>2</sub>), aluminum oxide (Al<sub>2</sub>O<sub>3</sub>), and mullite, with strong oxygen-hydrogen (O–H) and silicon-oxygen (Si–O) bonds. Thermogravimetric Analysis indicated significant weight loss for M<sub>1</sub>, suggesting enhanced properties. In the two-chamber electrolysis setup, M<sub>1</sub> achieved up to 72% TOC removal in 30&#xa0;min with lower energy requirements due to enhanced conductivity. The results demonstrated that ceramic membranes hold significant potential as an eco-friendly and efficient approach for textile wastewater treatment, serving as a strong alternative to conventional treatment methods.</p> Graphical abstract <p></p>

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Fabrication and application of natural clay-based ceramic membranes in two-chamber electrolysis setup for textile wastewater treatment

  • Budhodeb Biswas,
  • Chanchal Majumder

摘要

This study investigated the development and performance of ceramic membranes fabricated from natural clay and additives for textile wastewater treatment using a two-chamber electrolysis setup. Clay sourced from Budge Budge, West Bengal, was combined with bentonite, fly ash, sodium carbonate (Na2CO3), sodium metasilicate (Na2SiO3.9H2O), and boric acid (H3BO3) to create membranes designated as M1, M2, and M3. These membranes were sintered, characterized using Scanning Electron Microscopy (SEM), Fourier Transform Infrared (FT-IR) Spectroscopy, X-Ray Diffraction (XRD), and Thermogravimetric Analysis (TGA), and evaluated for their efficacy in reducing Total Organic Carbon (TOC) in real textile wastewater from Kothari Processors Pvt. Ltd., West Bengal, India. Scanning Electron Microscopy revealed M1’s uniform pore structure, aided by sodium carbonate (Na2CO3). Fourier Transform Infrared Spectroscopy and X-Ray Diffraction confirmed M1’s composition of silicon dioxide (SiO2), aluminum oxide (Al2O3), and mullite, with strong oxygen-hydrogen (O–H) and silicon-oxygen (Si–O) bonds. Thermogravimetric Analysis indicated significant weight loss for M1, suggesting enhanced properties. In the two-chamber electrolysis setup, M1 achieved up to 72% TOC removal in 30 min with lower energy requirements due to enhanced conductivity. The results demonstrated that ceramic membranes hold significant potential as an eco-friendly and efficient approach for textile wastewater treatment, serving as a strong alternative to conventional treatment methods.

Graphical abstract