<p>Large-scale stockpiling of copper smelting slag (CSS) poses significant environmental risks, and its utilization in backfill mining offers a promising strategy for waste reduction and resource recovery. This study investigates an alkali-activated CSS-based filling material (CSSFM) prepared using cement clinker, gypsum, slaked lime, and NaOH as activators. Unlike previous studies that focused primarily on mechanical performance or incorporated fly ash as a secondary precursor, this work achieves a high slag incorporation rate of 69% while systematically examining mechanical behavior, heavy metal immobilization mechanisms, and leaching kinetics. The optimized mixture attained a 28-day uniaxial compressive strength of 32.43&#xa0;MPa, meeting the mechanical requirements for backfill applications. Leaching tests revealed that after 28&#xa0;days of curing, Cu<sup>2+</sup>, Zn<sup>2+</sup>, and As<sup>3+</sup> concentrations decreased by 70.3%, 76.1%, and 64.7% respectively, with final values of 0.22, 0.16, and 0.30&#xa0;mg/L. All these values are well below the limits stipulated by the Chinese Hazardous Waste Identification Standard (GB 5085). Kinetic analysis showed that the pseudo-first-order model accurately described Cu<sup>2+</sup> and Zn<sup>2+</sup> leaching, with correlation coefficients of 0.989 and 0.953, while As<sup>3+</sup> exhibited more complex behavior with a correlation coefficient of 0.848 and a longer half-life of 18.51&#xa0;days. SEM–EDS analysis further elucidated the immobilization mechanisms. Cu<sup>2+</sup> was stabilized through Cu(OH)₂ precipitation and adsorption onto C–S–H gel. As<sup>3+</sup> was immobilized via formation of insoluble calcium arsenate and isomorphous substitution of SO<sub>4</sub><sup>2−</sup> by AsO<sub>4</sub><sup>3−</sup> within the AFt structure. Zn<sup>2+</sup> was primarily encapsulated within the C–S–H/AFt network. This study provides a mechanically reliable method for CSS reuse in backfill mining, with short-term leaching tests indicating compliance with regulatory standards for environmental safety.</p>

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Alkali-activated copper smelting slag-based backfill material: mechanical performance, heavy metal immobilization mechanisms, and leaching kinetics

  • Chunwu Yang,
  • Wei Sun,
  • Shaoyong Wang,
  • Chong Chen

摘要

Large-scale stockpiling of copper smelting slag (CSS) poses significant environmental risks, and its utilization in backfill mining offers a promising strategy for waste reduction and resource recovery. This study investigates an alkali-activated CSS-based filling material (CSSFM) prepared using cement clinker, gypsum, slaked lime, and NaOH as activators. Unlike previous studies that focused primarily on mechanical performance or incorporated fly ash as a secondary precursor, this work achieves a high slag incorporation rate of 69% while systematically examining mechanical behavior, heavy metal immobilization mechanisms, and leaching kinetics. The optimized mixture attained a 28-day uniaxial compressive strength of 32.43 MPa, meeting the mechanical requirements for backfill applications. Leaching tests revealed that after 28 days of curing, Cu2+, Zn2+, and As3+ concentrations decreased by 70.3%, 76.1%, and 64.7% respectively, with final values of 0.22, 0.16, and 0.30 mg/L. All these values are well below the limits stipulated by the Chinese Hazardous Waste Identification Standard (GB 5085). Kinetic analysis showed that the pseudo-first-order model accurately described Cu2+ and Zn2+ leaching, with correlation coefficients of 0.989 and 0.953, while As3+ exhibited more complex behavior with a correlation coefficient of 0.848 and a longer half-life of 18.51 days. SEM–EDS analysis further elucidated the immobilization mechanisms. Cu2+ was stabilized through Cu(OH)₂ precipitation and adsorption onto C–S–H gel. As3+ was immobilized via formation of insoluble calcium arsenate and isomorphous substitution of SO42− by AsO43− within the AFt structure. Zn2+ was primarily encapsulated within the C–S–H/AFt network. This study provides a mechanically reliable method for CSS reuse in backfill mining, with short-term leaching tests indicating compliance with regulatory standards for environmental safety.