Morphology-controlled green preparation of cellulose nanofiber-mediated mesoporous spherical calcium carbonate composite particles with tunable functionality
摘要
Spherical calcium carbonate (CaCO3) is widely used as a drug delivery vehicle, food additive, and filler because of its high biocompatibility, biodegradability, and non-toxicity. In particular, the regulation of CaCO3 particle size enhances the reproducibility of functional properties and plays a critical role in ensuring consistent performance in various applications. However, their size-regulated, morphology-controlled, and eco-friendly preparation remains a challenge. Herein, we report the first successful attempt to provide a promising morphology-controlled fabrication strategy for cellulose nanofiber (CNF)-mediated mesoporous spherical CaCO3 composite particles with tunable functionality using a scalable, environmentally friendly, 100% aqueous co-spray drying process. Sustainable microfibrillated CNFs with abundant surface hydroxy groups were employed as key 3D structural frameworks for the efficient construction of spherical CaCO3 composite microparticles. During the spray-drying process, the CNFs facilitated the uniform adhesion of CaCO3 nanoparticles to the cellulose network through electrostatic interactions. These cohesive interparticle interactions effectively prevented the indiscriminate aggregation of CaCO3 nanoparticles, resulting in a consistent mesoporous spherical morphology. Furthermore, the morphology and size of the CNF-mediated composite particles were controlled by adjusting the co-spray drying process and material parameters, which influenced the size of the atomized droplets and the solvent evaporation rate during the subsequent drying phase. This green one-pot approach produced multifunctional CNF-mediated composite particles with improved oil and water repellency, high visible and near-infrared reflectance, and superior particle hardness compared to conventional CaCO3 particles, demonstrating its versatility for the straightforward preparation of sustainable morphology-controllable particles with tunable functionality.