High-Temperature Mechanical Properties and Damage Mechanisms of Spreading Carbon Fiber Fabric/Web Needled Felt Composites
摘要
High-temperature-resistant needled C/SiC composites are critical for aerospace applications, but their mechanical properties and failure mechanisms at elevated temperatures remain insufficiently explored. This study aims to optimize the needling process parameters for spreading carbon fiber fabric/web needled felts to enhance their mechanical performance and understand their high-temperature behavior. Various needling parameters, including needling density (25–40 needles/cm²), depth (11 and 15 mm), and needle hook type (F and G), were tested. The microstructure and mechanical properties of the felts were characterized by Micro-CT, tensile, and interlaminar peel tests. On this basis, the NP-M15G felt (needling density 30–35 needles/cm², needling depth 15 mm, G-type hook needle) was selected as the preform to fabricate needled C/SiC composites via the polymer infiltration and pyrolysis (PIP) process, followed by three-point bending tests at room temperature and 1600 °C. The results show that the felt compactness, tensile strength, and interlaminar peel strength first increase and then decrease with increasing needling density. Increasing the needling depth promotes the formation of longer needled fiber bundles and improves structural compactness, thereby enhancing the overall mechanical performance. In addition, the G-type needle introduces more Z-direction fiber bundles, further improving interlaminar properties. The NP-M15Gs composite exhibits non-brittle fracture behavior at both room temperature and 1600 °C; however, the flexural strength and modulus decrease by approximately 32.49% and 51.40% at high temperature, respectively. This degradation is mainly attributed to matrix softening, weakened interfacial bonding, and the combined effects of activated creep and thermal-mismatch stresses, which intensify interfacial sliding, fiber debonding, and delamination.