<p>The underground salt cavern oil storage method is a well-established technique used in various countries, and using salt cavern sediment voids for oil storage&#xa0;and other energy (natural gas and&#xa0;hydrogen&#xa0;) is the emerging trend for high-impurity salt mines. The sediment particles at the cavern's base support its structure, but the cavern&#xa0;roof's integrity must be evaluated for tightness and stability. To address this, we conducted a series of experiments (breakthrough pressure experiments, rock salt permeability and porosity experiments, and rock structure experiments) on the cavern roof's breakthrough pressure, permeability, porosity, and microstructure using oil-immersed rock salt samples, along with constructed a 3D geological model that accounts for different sediment content&#xa0;(large sediment and less sediment), different cavern roof shape&#xa0;(arc-shaped and flat-shaped), and different oil wellhead pressure&#xa0;(0 MPa, 2 MPa, 4 MPa, and 6 MPa). The experimental results indicate that most rock salt samples exhibit excellent tightness, with permeability ranging from 6.6 <InlineEquation ID="IEq1"> <InlineMediaObject> <ImageObject Color="BlackWhite" FileRef="603_2025_4619_Article_IEq1.gif" Format="GIF" Height="18" Rendition="HTML" Resolution="72" Type="Linedraw" Width="47" /> </InlineMediaObject> <EquationSource Format="TEX">\(\times {10}^{-5}\)</EquationSource> <EquationSource Format="MATHML"><math> <mrow> <mo>×</mo> <msup> <mrow> <mn>10</mn> </mrow> <mrow> <mo>-</mo> <mn>5</mn> </mrow> </msup> </mrow> </math></EquationSource> </InlineEquation> mD to 9.9 <InlineEquation ID="IEq2"> <InlineMediaObject> <ImageObject Color="BlackWhite" FileRef="603_2025_4619_Article_IEq1.gif" Format="GIF" Height="18" Rendition="HTML" Resolution="72" Type="Linedraw" Width="47" /> </InlineMediaObject> <EquationSource Format="TEX">\(\times {10}^{-5}\)</EquationSource> <EquationSource Format="MATHML"><math> <mrow> <mo>×</mo> <msup> <mrow> <mn>10</mn> </mrow> <mrow> <mo>-</mo> <mn>5</mn> </mrow> </msup> </mrow> </math></EquationSource> </InlineEquation> mD, decreasing under cyclic hydrostatic pressure. The numerical findings demonstrate that the sediment indirectly supports the cavern roof and that an oil wellhead pressure of 4.0&#xa0;MPa to 6.0&#xa0;MPa ensures the stability of flat-shaped&#xa0;roof caverns. The dense structure and viscosity of the oil also contribute to the cavern&#xa0;roof's tightness, while stability is supported by sediment content, oil wellhead pressure, and the arch-shaped roof. This research is significant for large-scale underground salt cavern sediment void oil storage.</p>

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Experimental and Numerical Research on the Tightness and Stability of Cavern Roofs for Underground Salt Cavern Oil Storage in High-Impurity Salt Mines

  • Xinxing Wei,
  • Xilin Shi,
  • Yinping Li,
  • Hejuan Liu,
  • Yashuai Huang,
  • Shengnan Ban

摘要

The underground salt cavern oil storage method is a well-established technique used in various countries, and using salt cavern sediment voids for oil storage and other energy (natural gas and hydrogen ) is the emerging trend for high-impurity salt mines. The sediment particles at the cavern's base support its structure, but the cavern roof's integrity must be evaluated for tightness and stability. To address this, we conducted a series of experiments (breakthrough pressure experiments, rock salt permeability and porosity experiments, and rock structure experiments) on the cavern roof's breakthrough pressure, permeability, porosity, and microstructure using oil-immersed rock salt samples, along with constructed a 3D geological model that accounts for different sediment content (large sediment and less sediment), different cavern roof shape (arc-shaped and flat-shaped), and different oil wellhead pressure (0 MPa, 2 MPa, 4 MPa, and 6 MPa). The experimental results indicate that most rock salt samples exhibit excellent tightness, with permeability ranging from 6.6 \(\times {10}^{-5}\) × 10 - 5 mD to 9.9 \(\times {10}^{-5}\) × 10 - 5 mD, decreasing under cyclic hydrostatic pressure. The numerical findings demonstrate that the sediment indirectly supports the cavern roof and that an oil wellhead pressure of 4.0 MPa to 6.0 MPa ensures the stability of flat-shaped roof caverns. The dense structure and viscosity of the oil also contribute to the cavern roof's tightness, while stability is supported by sediment content, oil wellhead pressure, and the arch-shaped roof. This research is significant for large-scale underground salt cavern sediment void oil storage.