<p>We demonstrate fast, high-resolution fabrication of in-volume diffractive optical elements (DOEs) by combining galvanometric scanning with a microscope objective (<InlineEquation ID="IEq1"> <EquationSource Format="TEX">\(\text {NA}=0.4\)</EquationSource> </InlineEquation>) and a 1 ps laser source. Carefully chosen parameters exploit nonlinear absorption in fused silica to create highly localized refractive-index modifications. Estimating the scaling laws of energy deposition, single-pulse writing becomes feasible, yielding a <InlineEquation ID="IEq2"> <EquationSource Format="TEX">\( \Delta n \approx 0.5 \times 10^{{ - 2}} \)</EquationSource> </InlineEquation> and modification dimensions below the nominal focal spot. Using a layer-stacking scheme in <i>z</i>, we assemble multi-level phase masks: examples include a 4-level, 250 × 250 px DOE (2 µm pixels) and a 10-level, 416 × 416 px DOE (1.2 µm pixels). Phase-contrast microscopy confirms the written phase structure and comparison with theoretical phase data shows strong correspondence. Optical characterization at 532 nm reproduces target intensity distributions with high fidelity (overlap <InlineEquation ID="IEq3"> <EquationSource Format="TEX">\(&gt;80\)</EquationSource> </InlineEquation>% against the computed discretized mask in a selected region; &gt;66% vs. the original target). Yet, production times remain short (8–9 min for the high-resolution DOE, 60&#xa0;s for the 4-level device), demonstrating that we improve trade-off between quality and speed to a level good enough for practical applications.</p>

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Direct laser writing of in-volume diffractive optical elements with high speed and high resolution

  • C. Ingenhag,
  • S. Stein,
  • A. Schüller-Ruhl,
  • R. Fleischhaker

摘要

We demonstrate fast, high-resolution fabrication of in-volume diffractive optical elements (DOEs) by combining galvanometric scanning with a microscope objective ( \(\text {NA}=0.4\) ) and a 1 ps laser source. Carefully chosen parameters exploit nonlinear absorption in fused silica to create highly localized refractive-index modifications. Estimating the scaling laws of energy deposition, single-pulse writing becomes feasible, yielding a \( \Delta n \approx 0.5 \times 10^{{ - 2}} \) and modification dimensions below the nominal focal spot. Using a layer-stacking scheme in z, we assemble multi-level phase masks: examples include a 4-level, 250 × 250 px DOE (2 µm pixels) and a 10-level, 416 × 416 px DOE (1.2 µm pixels). Phase-contrast microscopy confirms the written phase structure and comparison with theoretical phase data shows strong correspondence. Optical characterization at 532 nm reproduces target intensity distributions with high fidelity (overlap \(>80\) % against the computed discretized mask in a selected region; >66% vs. the original target). Yet, production times remain short (8–9 min for the high-resolution DOE, 60 s for the 4-level device), demonstrating that we improve trade-off between quality and speed to a level good enough for practical applications.