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<p>This article describes how a laboratory-scale semi-continuous casting unit for aluminum alloys, a 50-fold scale physical model of a “Wagstaff“ industrial unit, used to verify the results of computer modeling. This is a requirement for the production of large-size flat ingots from alloy 1580 with a reduced scandium content. It is shown that the structure and mechanical properties of sheet semi-finished products obtained by rolling of workpieces from experimental and industrial large-size ingots were virtually identical, confirming the validity of the ingot casting conditions obtained through computer modeling and verification of the results on the laboratory-scale semi-continuous casting unit. An industrial experiment confirmed the feasibility of implementing an approach in which the industrial implementation of semi-continuous casting technology for large-size flat ingots from aluminum alloys should be preceded by computer modeling followed by verification of its results on a physical model of the semi-continuous casting unit.</p>

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Modeling of aluminum alloys semi-continuous casting process for the development of production large-sized flat ingots technology

  • 期刊论文

  • 发表日期：

    2026年6月19日

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  • Aleksandr Innokentyevich Bezrukikh,
  • Vladimir Nikolaevich Baranov,
  • Sergey Borisovich Sidelnikov,
  • Igor Lazarevich Konstantinov,
  • Pavel Olegovich Yuryev,
  • Marina Vladimirovna Voroshilova,
  • Tamara Aleksandrovna Orelkina,
  • Denis Sergeevich Voroshilov,
  • Sergey Nikolaevich Lezhnev,
  • Yuriy Viktorovich Baykovskiy,
  • Anastasiya Sergeevna Saparova

摘要

This article describes how a laboratory-scale semi-continuous casting unit for aluminum alloys, a 50-fold scale physical model of a “Wagstaff“ industrial unit, used to verify the results of computer modeling. This is a requirement for the production of large-size flat ingots from alloy 1580 with a reduced scandium content. It is shown that the structure and mechanical properties of sheet semi-finished products obtained by rolling of workpieces from experimental and industrial large-size ingots were virtually identical, confirming the validity of the ingot casting conditions obtained through computer modeling and verification of the results on the laboratory-scale semi-continuous casting unit. An industrial experiment confirmed the feasibility of implementing an approach in which the industrial implementation of semi-continuous casting technology for large-size flat ingots from aluminum alloys should be preceded by computer modeling followed by verification of its results on a physical model of the semi-continuous casting unit.