An enhanced topology optimization method for the additive manufacturing of self-supporting structures
摘要
Additive manufacturing is a revolutionary technique that provides significant design freedom, enabling the production of complex geometries. It has simplified the production of intricate structures, specifically those resulting from topology optimization. However, most topologically optimized components require support structures to prevent collapse or wrapping of overhanging areas, which increases material use, printing time, and post-processing effort. In this research, an enhanced topology optimization method is proposed to design self-supporting structures with an overhang constraint integrated into the solid isotropic material with penalization (SIMP) method. The methodology involves a sequential correction-re-optimization strategy. First, overhang detection is performed using a local discrete method based on a density threshold. Second, for each detected area, two inclined correction paths oriented at