<p>The objective of this research is to investigate the feasibility of utilizing tooling vibration signals and cutting parameters to predict workpiece surface profiles in the milling process, enabling a comprehensive evaluation of surface quality. Information-contained (IC) signals were synthesized from milling vibration measurements using principal component analysis (PCA) and empirical mode decomposition (EMD). Statistical features and sweeping-frequency features were then extracted from individual intrinsic mode functions (IMFs) of the IC signals in both time and frequency domains. Subsequently, independent long short-term memory (LSTM) networks were used to estimate the individual IMFs of the surface profiles, incorporating the milling parameters and selected signal features as inputs. Results demonstrated that mid-low frequency components of surface profiles could be estimated accurately with an average mean absolute percentage error (MAPE) of 14.72%, while low-frequency components achieved an average MAPE of 7.79%.</p>

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Surface profile estimation in milling through vibration analysis and long short-term memory networks

  • Tian-Yau Wu,
  • Cheng-Yi Lin

摘要

The objective of this research is to investigate the feasibility of utilizing tooling vibration signals and cutting parameters to predict workpiece surface profiles in the milling process, enabling a comprehensive evaluation of surface quality. Information-contained (IC) signals were synthesized from milling vibration measurements using principal component analysis (PCA) and empirical mode decomposition (EMD). Statistical features and sweeping-frequency features were then extracted from individual intrinsic mode functions (IMFs) of the IC signals in both time and frequency domains. Subsequently, independent long short-term memory (LSTM) networks were used to estimate the individual IMFs of the surface profiles, incorporating the milling parameters and selected signal features as inputs. Results demonstrated that mid-low frequency components of surface profiles could be estimated accurately with an average mean absolute percentage error (MAPE) of 14.72%, while low-frequency components achieved an average MAPE of 7.79%.